Uhlelo Lokuqondisa I-Wafer Lokulinganisa Ukuqondiswa Kwekristalu
Isingeniso Semishini
Amathuluzi okuqondisa i-Wafer amadivayisi anembile asekelwe ezimisweni ze-X-ray diffraction (XRD), ezisetshenziswa kakhulu ekukhiqizeni ama-semiconductor, izinto ezibonakalayo, izinto zobumba, kanye neminye imboni yezinto ezikristalu.
Lezi zinsimbi zinquma ukuma kwe-crystal lattice futhi ziqondisa izinqubo zokusika noma zokupholisha ezinembile. Izici ezibalulekile zifaka:
- Izilinganiso ezinembile kakhulu:Iyakwazi ukuxazulula izindiza ze-crystallographic ezinezinqumo ze-angular ezifinyelela ku-0.001°.
- Ukuhambisana okukhulu kwesampula:Isekela ama-wafer afinyelela ku-450 mm ububanzi kanye nesisindo esingu-30 kg, afaneleka ezintweni ezifana ne-silicon carbide (SiC), i-sapphire, ne-silicon (Si).
- Idizayini ye-Modular:Imisebenzi enwebekayo ifaka phakathi ukuhlaziywa kwejika eligobile, imephu yesici sobuso se-3D, kanye namadivayisi okufaka inqwaba yokucubungula amasampula amaningi.
Amapharamitha Obuchwepheshe Abalulekile
| Isigaba Sepharamitha | Amanani/Ukucushwa Okujwayelekile |
| Umthombo we-X-ray | I-Cu-Kα (indawo yokugxila engu-0.4×1 mm), i-voltage esheshisa engu-30 kV, i-tube current elungisekayo engu-0–5 mA |
| Ububanzi be-Angular | θ: -10° kuya ku-+50°; 2θ: -10° kuya ku-+100° |
| Ukunemba | Ukulungiswa kwe-engeli yokutsheka: 0.001°, ukutholwa kwesici sobuso: ±30 arcseconds (ijika elinyakazayo) |
| Isivinini sokuskena | Ukuskena kwe-Omega kuqeda ukuqondiswa kwe-lattice okugcwele ngemizuzwana emi-5; Ukuskena kwe-Theta kuthatha umzuzu ongu-1 |
| Isigaba Sesampula | I-V-groove, ukumunca umoya, ukujikeleza okune-engeli eziningi, kuhambisana nama-wafer angu-2–8 intshi |
| Imisebenzi Enwebekayo | Ukuhlaziywa kwejika eligobile, imephu ye-3D, idivayisi yokufaka inqwaba, ukutholwa kwezinkinga zokubona (ukuklwebheka, ama-GB) |
Isimiso Sokusebenza
1. Isisekelo Sokwehluka Kwe-X-ray
- Ama-X-ray asebenzisana nama-nuclei e-athomu nama-electron ku-crystal lattice, akhiqiza amaphethini okuhlukanisa. Umthetho kaBragg (nλ = 2d sinθ) ulawula ubudlelwano phakathi kwama-engeli okuhlukanisa (θ) kanye nesikhala se-lattice (d).
Ama-detector athwebula la maphethini, ahlaziywa ukuze akhe kabusha isakhiwo se-crystallographic.
2. Ubuchwepheshe Bokuskena be-Omega
- Ikristalu lijikeleza njalo lizungeze i-axis eqinile kuyilapho ama-X-ray eyikhanyisa.
- Ama-detector aqoqa amasignali okuphambuka kuzo zonke izindiza eziningi ze-crystallographic, okwenza kube lula ukunquma ukuqondiswa kwe-lattice okugcwele ngemizuzwana emi-5.
3. Ukuhlaziywa kwe-Rocking Curve
- I-engeli yekristalu elungisiwe enezingqimba ze-X-ray ezahlukahlukene ukuze kulinganiswe ububanzi be-peak (FWHM), kuhlolwa amaphutha e-lattice kanye nobunzima.
4. Ukulawula Okuzenzakalelayo
- Izixhumi ze-PLC kanye nesikrini sokuthinta zivumela ama-engeli okusika asethwe ngaphambilini, impendulo yesikhathi sangempela, kanye nokuhlanganiswa nemishini yokusika yokulawula i-close-loop.
Izinzuzo kanye nezici
1. Ukunemba Nokusebenza Kahle
- Ukunemba kwe-angular ±0.001°, ukulungiswa kokutholwa kwephutha <30 arcseconds.
- Isivinini sokuskena se-Omega sishesha ngo-200× kunesiskena sendabuko se-Theta.
2. Ukuguquguquka kanye Nokukhuliswa
- Inganwetshwa ngezinhlelo zokusebenza ezikhethekile (isb., ama-wafer e-SiC, ama-turbine blades).
- Ihlangana nezinhlelo ze-MES zokuqapha ukukhiqizwa ngesikhathi sangempela.
3. Ukuhambisana kanye nokuzinza
- Ivumela amasampula angakhekile ngendlela engavamile (isb., ama-sapphire ingots aqhekekile).
- Umklamo opholiswe ngomoya unciphisa izidingo zokulungisa.
4. Ukusebenza Okuhlakaniphile
- Ukulinganisa ngokuchofoza kanye kanye kanye nokucubungula imisebenzi eminingi.
- Ukulinganisa okuzenzakalelayo ngamakristalu okubhekisela ukuze kuncishiswe amaphutha omuntu.
Izicelo
1. Ukukhiqiza Ama-semiconductor
- Ukuqondiswa kwe-wafer dicing: Kunquma ukuqondiswa kwe-wafer ye-Si, i-SiC, ne-GaN ukuze kusebenze kahle kakhulu ukusika.
- Imephu yamaphutha: Ikhomba imihuzuko noma ukukhubeka kobuso ukuze kuthuthukiswe ukukhiqizwa kwama-chip.
2. Izinto Zokusebenza
- Amakristalu angewona aqondile (isib., i-LBO, i-BBO) amadivayisi e-laser.
- Uphawu lokubhekisela ebusweni be-sapphire wafer lwe-substrates ze-LED.
3. Izinto zobumba kanye nezinhlanganisela
- Ihlaziya ukuqondiswa kokusanhlamvu ku-Si3N4 kanye ne-ZrO2 ukuze kusetshenziswe amazinga okushisa aphezulu.
4. Ucwaningo kanye nokulawulwa kwekhwalithi
- Amanyuvesi/amalebhu okuthuthukiswa kwezinto ezintsha (isib., ama-alloy ane-entropy ephezulu).
- I-QC Yezimboni ukuqinisekisa ukuhambisana kweqembu.
Izinsizakalo ze-XKH
I-XKH inikeza ukwesekwa kobuchwepheshe okuphelele komjikelezo wokuphila kwezinsimbi zokuqondiswa kwe-wafer, okuhlanganisa ukufakwa, ukulungiswa kwamapharamitha enqubo, ukuhlaziywa kwejika lokugwedla, kanye nokumapha kwe-3D surface defect mapping. Izixazululo ezenzelwe wena (isb., ubuchwepheshe be-ingot stacking) zinikezwa ukuthuthukisa ukusebenza kahle kokukhiqizwa kwe-semiconductor kanye nezinto ezibonakalayo ngaphezu kuka-30%. Ithimba elizinikele liqhuba ukuqeqeshwa endaweni, kuyilapho ukwesekwa okukude amahora angama-24 ngosuku, izinsuku eziyi-7 ngesonto kanye nokufakwa kwezingxenye ezisele ngokushesha kuqinisekisa ukuthembeka kwemishini.












