I-High-Performance Alumina Ceramic End Effector (Fork Arm) yeSemiconductor kanye ne-Cleanroom Automation
Umdwebo onemininingwane
 
 		     			 
 		     			Isingeniso Somkhiqizo
 
 		     			I-Alumina Ceramic End Effector, ebizwa nangokuthi ingalo yemfoloko ye-ceramic noma isandla se-robotic ceramic, iyingxenye yokubamba enembayo ephezulu eklanyelwe amasistimu azenzakalelayo ku-semiconductor, photovoltaic, panel display, kanye nezindawo zaselabhorethri ezihlanzeke kakhulu. Yakhelwe ukuhlinzeka ngokuqina okushisayo okukhethekile, ukuqina kwemishini, kanye nokumelana namakhemikhali, enikeza ukuthuthwa okuhlanzekile, okuthembekile, nokuphephile kwezinto ezibucayi njengama-silicon wafers, ama-substrates engilazi, kanye ne-electronic micro-components.
Njengohlobo lwe-robotic end effector, le ngxenye ye-ceramic iyisixhumi esibonakalayo sokugcina phakathi kwesistimu ye-automation kanye nomsebenzi. Idlala indima ebalulekile ekudluliselweni okunembayo, ukuqondanisa, ukulayisha/ukukhipha, kanye nokubeka imisebenzi emagumbini ahlanzekile nasezindaweni ze-vacuum.
Ukubuka konke Kwezinto Ezibalulekile – I-Alumina Ceramic (Al₂O₃)
I-Alumina Ceramic iyimpahla ye-ceramic yobuchwepheshe ezinzile futhi engasebenzi amakhemikhali eyaziwa ngezici zayo ezinhle kakhulu zokumaka kanye nezikagesi. I-high-purity (≥ 99.5%) i-alumina esetshenziswa kulaba benzi bokugcina iqinisekisa:
-  Ukuqina okuphezulu (Mohs 9): Okwesibili kuphela kwedayimane, i-alumina inikeza ukumelana nokugqoka okwedlulele. 
-  Amandla okushisa aphezulu: Igcina ubuqotho besakhiwo ngaphezu kuka-1600°C. 
-  Ukungabi namandla kwamakhemikhali: Ingazweli kuma-asidi, ama-alkali, izincibilikisi, nezindawo zokunamathisela i-plasma. 
-  Ukufakwa kukagesi: Ngamandla aphezulu e-dielectric kanye nokulahlekelwa okuphansi kwe-dielectric. 
-  Ukwandiswa kwe-thermal ephansi: Iqinisekisa ukuzinza kwe-dimensional ezindaweni zamabhayisikili ashisayo. 
-  Ukukhiqizwa kwezinhlayiyana eziphansi: Ibalulekile ekusebenzisaneni kwe-cleanroom (Ikilasi le-10 ukuya ku-Class 1000). 
Lezi zici zenza i-alumina ceramic ilungele ukusebenza okubalulekile kumishini ezimbonini ezizwela ukungcola.
Izinhlelo zokusebenza ezisebenzayo
I-alumina ceramic end effector yamukelwa kabanzi ezinqubweni zezimboni zobuchwepheshe obuphezulu, ikakhulukazi lapho izinto zensimbi noma zepulasitiki zendabuko zihluleka ngenxa yokwanda okushisayo, ukungcoliswa, noma izinkinga zokugqwala. Izinkambu zohlelo lokusebenza eziyinhloko zifaka:
- Ukudluliswa kwe-wafer ye-semiconductor
- I-Photolithography yokulayisha nokukhipha amasistimu
- Ukuphathwa kwe-substrate yengilazi emigqeni ye-OLED ne-LCD
- Ukudluliselwa kwe-crystalline silicon wafer ekukhiqizeni amaseli elanga
- Ukuhlola okuzenzakalelayo kwe-optical noma i-microelectronic
- Isampula yokuthutha kumalebhu okuhlaziya noma e-biomedical
- Vacuum imvelo ezishintshayo izinhlelo
Ikhono layo lokusebenza ngaphandle kokwethula izinhlayiya noma ukushaja okumile kuyenza ibaluleke kakhulu ekusebenzeni kwerobhothi okunembayo ku-cleanroom automation.
 
 		     			Izici Zokuklama nokwenza ngokwezifiso
Isiphetho ngasinye se-ceramic siklanyelwe ukulingana nengalo ethile yerobhothi noma isistimu yokubamba i-wafer. Sisekela ukwenza ngokwezifiso okugcwele okusekelwe kokuthi:
-  Ukuhambisana kosayizi we-wafer: 2", 4", 6", 8", 12" nokunye 
-  Slot geometry kanye nesikhala: Ivumela ukubamba konqenqema, ukwesekwa kohlangothi lwangemuva, noma amadizayini angama-wafer anophawu 
-  Izimbobo zokudonsa: Izimbobo ze-vacuum ezihlanganisiwe noma iziteshi zokuphatha okungeyena othintana naye 
-  Ukulungiselelwa kokukhweza: Izimbobo, izintambo, izikhala eziklanyelwe ithuluzi lokugcina lerobhothi lakho 
-  Ukwelashwa kwendawo: Ipholishiwe, igqitshwe, noma isiphetho esiphansi (Ra <0.2 µm etholakalayo) 
-  Ukuvikelwa komphetho: Amakhona ayindilinga noma ama-chamfering ukugwema ukulimala kwe-wafer 
Ngokusebenzisa imidwebo ye-CAD noma amamodeli e-3D anikezwa amakhasimende, onjiniyela bethu bangakwazi ukuthuthukisa ingalo yemfoloko ngayinye ngesisindo, amandla, kanye nokuhlanzeka.
 
 		     			Izinzuzo Ceramic End Effectors
| Isici | Zuza | 
|---|---|
| High Mechanical Rigidity | Igcina ukunemba kwe-dimensional ngaphansi kwamandla okulayisha amarobhothi | 
| Ukusebenza okuhle kakhulu kwe-Thermal | Isebenza ngendlela enokwethenjelwa endaweni enezinga eliphezulu lokushisa noma ku-plasma | 
| I-Zero Metal Contamination | Ayikho ingozi yokungcoliswa kwe-ion ekucubunguleni okubalulekile kwe-semiconductor | 
| I-Low Friction Surface | Yehlisa ingozi yokuklwebheka kuma-wafer noma ama-glass substrates | 
| I-Anti-Static ne-Non-Magnetic | Ayihehi uthuli noma ithinte izingxenye ezizwela kazibuthe | 
| Impilo Emide Yenkonzo | Ukumelana nokugqoka okuphezulu emijikelezweni ephindaphindwayo yesivinini esikhulu ezishintshayo | 
| Ukuhambisana Okuhlanzekile Kakhulu | Ifanele amagumbi okuhlanza e-ISO 14644 (Ikilasi le-100 nangaphansi) | 
Uma kuqhathaniswa nezingalo zepulasitiki noma ze-aluminium, i-alumina ceramic inikeza ukuqina okuthuthukisiwe kwamakhemikhali nokomzimba kanye nezidingo zokunakekelwa okuncane.
| Impahla | Ingalo Yensimbi | Ingalo yePlastiki | I-Alumina Ceramic Arm | 
|---|---|---|---|
| Ukuqina | Kuphakathi | Phansi | Phezulu kakhulu (Mohs 9) | 
| Ukuzinza Okushisayo | ≤ 500°C | ≤ 150°C | ≥ 1600°C | 
| Ukumelana Kwamakhemikhali | Kuphakathi | Impofu | Kuhle kakhulu | 
| Ukufaneleka Kwegumbi Lokuhlanza | Maphakathi | Phansi | Phezulu kakhulu | 
| Gqoka Ukumelana | Maphakathi | Phansi | Okuvelele | 
| Amandla e-Dielectric | Phansi | Maphakathi | Phezulu | 
| Ukunemba Kwemishini Yangokwezifiso | Inomkhawulo | Kuphakathi | Phezulu (±0.01mm kungenzeka) | 
Imininingwane Yezobuchwepheshe
| Ipharamitha | Inani | 
|---|---|
| Okubalulekile | I-High-purity Alumina (≥ 99.5%) | 
| Izinga Lokushisa Lokusebenza | Kufika ku-1600°C | 
| Ukuqina Kobuso | I-Ra ≤ 0.2 µm (uma uthanda) | 
| Amasayizi we-wafer ahambisanayo | 2" kuya ku-12" noma ngokwezifiso | 
| Ukubekezelelana kwe-Flatness | ±0.01 mm (kuncike kuhlelo lokusebenza) | 
| I-Vacuum Suction Support | Iziteshi ozikhethela zona | 
| Izinketho zokukhweza | I-Bolt-through, i-flange, izimbobo ezifakiwe | 
Imibuzo Evame Ukubuzwa (FAQ)
Q1: Ingabe umphumela wokugcina ungahlanganiswa ezinhlelweni ezikhona zamarobhothi?
 A1:Yebo. Sisekela ukwenza ngokwezifiso okusekelwe kusixhumi esibonakalayo serobhothi. Ungasithumela umdwebo we-CAD noma ubukhulu be-flange ukuze uzivumelanise nezimo ngokuqondile.
Q2: Ingabe izingalo ze-ceramic zizophuka kalula ngesikhathi sokusetshenziswa?
 A2:Nakuba i-ceramic ibuthakathaka ngokwemvelo, imiklamo yethu isebenzisa i-geometry ethuthukisiwe ukunciphisa ukugxila kwengcindezi. Ngaphansi kwezimo ezifanele zokusetshenziswa, zinikeza impilo yesevisi ende kakhulu kunensimbi noma ipulasitiki.
Q3: Kungenzeka yini ukusebenzisa lokhu ku-vacuum ephezulu kakhulu noma emakamelweni e-plasma etching?
 A3:Yebo. I-alumina ceramic ayikhiphi ngaphandle, izinzile ngokushisa, futhi imelana nokugqwala—ifaneleka ngokuphelele indawo enevacuum ephezulu, igesi esebenzayo, noma indawo ye-plasma.
Q4: Lezi zingxenye zihlanzwa noma zigcinwe kanjani?
 A4:Angahlanzwa kusetshenziswa amanzi e-DI, utshwala, noma okokuhlanza okuhambisana negumbi. Akukho ukulungiswa okukhethekile okudingekayo ngenxa yokuzinza kwawo kwamakhemikhali kanye ne-inert surface.
Mayelana NATHI
I-XKH igxile ekuthuthukisweni kobuchwepheshe obuphezulu, ukukhiqiza, nokudayiswa kwengilazi ekhethekile yokubona nezinto ezintsha zekristalu. Imikhiqizo yethu isebenza ngogesi obonakalayo, ugesi wabathengi, kanye nezempi. Sinikezela ngezinto ezibonakalayo ze-Sapphire, izembozo zamalensi omakhalekhukhwini, i-Ceramics, i-LT, i-Silicon Carbide SIC, i-Quartz, namawafa ekristalu e-semiconductor. Ngobungcweti abanamakhono nemishini esezingeni eliphezulu, sihamba phambili ekucutshungulweni komkhiqizo okungajwayelekile, sihlose ukuba yibhizinisi elihamba phambili le-optoelectronic materials high-tech.
 
 		     			 
                 
















 
 				 
 				 
 				




