Umshini Wokusika Izintambo Ezinthathu Zedayimane Wokusika Izinto Zengilazi Eziyi-Si Wafer/Optical

Umshini Wokusika Izintambo Ezinthathu Zedayimane Wesiteshi Esisodwa Wokusika Izinto Zengilazi Eziyi-Si Wafer/Optical Isithombe Esivelele

Incazelo emfushane:

Umshini Wokusika Izintambo Ezine-Diamond Wire Three-Station Single-Wire uwumshini wokucubungula ngokunembile owenzelwe ukugoqa kahle izinto ezibuthakathaka njenge-sapphire, i-jade, kanye ne-ceramics. Usebenzisa ucingo lwensimbi oluhlala lumbozwe ngedayimane njengendlela yokusika, enezindawo zokusebenza ezintathu ezihlukanisiwe ezivumela ukusika okuvumelanisiwe, ukuphakelwa/ukugoqa ucingo, kanye nokulawula ukucindezeleka. Ama-Servo motors aqhuba ukunyakaza kokubuyela emuva kwentambo, kuyilapho uhlelo lokuphendula oluvaliwe lulungisa ukucindezeleka (±0.5N ngokunemba), lunciphisa ukusetshenziswa kwentambo (<0.1%) futhi luqinisekisa ukuzinza kwenqubo. Indawo yokusika ihlukaniswe ngokomzimba endaweni yokusebenza, ine-interface yokulungisa evulekile yokushintsha ucingo ngokushesha (ubude obukhulu ≤150m) kanye nokulungiswa kwezingxenye (isb., amasondo okuqondisa, ama-pulley okucindezeleka). Imininingwane ebalulekile ifaka usayizi womsebenzi ongu-600×600mm, isivinini sokusika esingu-400-1200mm/h, ubukhulu bomthamo ongu-0-800mm, kanye namandla aphelele angu-≤23kW, okwenza kube kuhle kakhulu ekusikeni okunembe kakhulu kwezingxenye ze-semiconductor, amakristalu okukhanya, nezinto ezintsha zamandla.

Sithumelele i-imeyili

Izici

Isingeniso Somkhiqizo

Umshini wokusika insimbi eyodwa oneziteshi ezintathu zensimbi yedayimane uyimishini yokusika enembile kakhulu futhi esebenza kahle kakhulu eyenzelwe izinto eziqinile neziphuka kalula. Usebenzisa insimbi yedayimane njengendlela yokusika futhi ufanelekela ukucutshungulwa ngokunembile kwezinto ezinobulukhuni obuphezulu njenge-silicon wafers, i-sapphire, i-silicon carbide (SiC), izinto zobumba, kanye nengilazi ebonakalayo. Lo mshini, oklanywe ngezinsimbi ezintathu, uvumela ukusika ngasikhathi sinye izinto eziningi zokusebenza kudivayisi eyodwa, okuthuthukisa kakhulu ukusebenza kahle kokukhiqiza futhi kunciphisa izindleko zokukhiqiza.

Isimiso Sokusebenza

Ukusikwa Kwentambo Yedayimane: Kusebenzisa intambo yedayimane eboshwe ngogesi noma eboshwe nge-resin ukwenza ukusika okusekelwe ekugayweni ngokunyakaza okusheshayo okuphindaphindayo.
Ukusika Okuvumelanayo Kweziteshi Ezintathu: Kuhlonyiswe ngezindawo zokusebenza ezintathu ezizimele, okuvumela ukusika izingcezu ezintathu ngasikhathi sinye ukuthuthukisa ukusebenza.
Ukulawula Ukucindezeleka: Kuhlanganisa uhlelo lokulawula ukucindezeleka olunembe kakhulu ukuze kugcinwe ukucindezeleka kwentambo yedayimane okuzinzile ngesikhathi sokusika, okuqinisekisa ukunemba.
Uhlelo Lokupholisa Nokugcoba: Lusebenzisa amanzi angenawo ama-ion noma i-coolant ekhethekile ukunciphisa umonakalo wokushisa nokwandisa isikhathi sokuphila kwentambo yedayimane.

Izici Zemishini

Ukusika Okunembe Kakhulu: Kufinyelela ukunemba kokusika okungu-±0.02mm, okulungele kakhulu ukucutshungulwa kwe-wafer encane kakhulu (isb., ama-wafer e-silicon e-photovoltaic, ama-wafer e-semiconductor).
Ukusebenza Kahle Kakhulu: Umklamo weziteshi ezintathu wandisa umkhiqizo ngamaphesenti angaphezu kuka-200 uma kuqhathaniswa nemishini yesiteshi esisodwa.
Ukulahleka Okuphansi Kwezinto Ezibalulekile: Umklamo we-kerf encane (0.1–0.2mm) unciphisa imfucuza yezinto ezisetshenzisiwe.
Ukuzenzakalela Okuphezulu: Kufaka izinhlelo zokulayisha, ukuqondisa, ukusika, kanye nokulayisha ngokuzenzakalelayo, okunciphisa ukungenelela ngesandla.
Ukuzivumelanisa Nezimo Okuphezulu: Iyakwazi ukusika izinto ezahlukahlukene eziqinile neziphuka kalula, okuhlanganisa i-monocrystalline silicon, i-polycrystalline silicon, i-sapphire, i-SiC, kanye ne-ceramics.

Izinzuzo Zobuchwepheshe

Inzuzo

Incazelo

Ukusika Okuvumelanayo Kweziteshi Eziningi

Iziteshi ezintathu ezilawulwa ngokuzimela zivumela ukusika izingxenye zokusebenza ezinobukhulu noma izinto ezahlukene, okuthuthukisa ukusetshenziswa kwemishini.

Ukulawula Ukucindezeleka Okuhlakaniphile

Ukulawula okuvaliwe okunama-servo motors kanye nezinzwa kuqinisekisa ukucindezeleka kwentambo okuqhubekayo, okuvimbela ukuphuka noma ukuphambuka kokusika.

Isakhiwo Esiqinile Kakhulu

Iziqondiso eziqondile eziqondile kanye nezinhlelo eziqhutshwa yi-servo ziqinisekisa ukusika okuzinzile futhi zinciphisa imiphumela yokudlidliza.

Ukusebenza Kahle Kwamandla Nobungani Nemvelo

Uma kuqhathaniswa nokusika udaka kwendabuko, ukusika ucingo lwedayimane akungcolisi, futhi isibandisi singaphinde sisetshenziswe, kunciphisa izindleko zokwelashwa kwemfucuza.

Ukuqapha Okuhlakaniphile

Ifakwe i-PLC kanye nezinhlelo zokulawula isikrini sokuthinta ukuze kuqashwe isivinini sokusika ngesikhathi sangempela, ukucindezeleka, izinga lokushisa, kanye nezinye izinhlaka, okusekela ukulandelelwa kwedatha.

Ukucaciswa Kobuchwepheshe

Imodeli	Umshini wokusika idayimane elilodwa lesiteshi ezintathu
Usayizi omkhulu womsebenzi	600*600mm
Isivinini sokusebenza kwezintambo	1000 (UMXUBE) m/min
Ububanzi bentambo yedayimane	0.25-0.48mm
Umthamo wokugcina umugqa wesondo lokuhambisa	20km
Ububanzi bokujiya kokusika	0-600mm
Ukunemba kokusika	0.01mm
Ukuphakama okuqondile kwesiteshi sokusebenza	800mm
Indlela yokusika	Izinto zokwakha aziguquki, futhi ucingo lwedayimane luyanyakaza futhi lwehle
Isivinini sokuphakelwa kokusika	0.01-10mm/min (Ngokusho kwezinto kanye nobukhulu)
Ithangi lamanzi	150L
Uketshezi lokusika	Uketshezi lokusika olusebenza kahle kakhulu olulwa nokugqwala
I-engeli yokujika	±10°
Isivinini sokujika	25°/s
Ukucindezeleka okukhulu kokusika	88.0N (Setha ubuncane beyunithi0.1n)
Ukujula kokusika	200~600mm
Yenza amapuleti okuxhuma ahambisanayo ngokwebanga lokusika lekhasimende	-
Indawo yokusebenza	3
Ukunikezwa kwamandla kagesi	Intambo yesigaba sesihlanu ye-AC380V/50Hz
Amandla aphelele ethuluzi lomshini	≤32kw
Injini eyinhloko	1*2kw
Injini yokuxhuma izintambo	1*2kw
Injini yokushintshashintsha yebhentshi lomsebenzi	0.4*6kw
Injini yokulawula ukucindezeleka	4.4*2kw
Injini yokukhulula nokuqoqa izintambo	5.5*2kw
Ubukhulu bangaphandle (ngaphandle kwebhokisi lengalo ye-rocker)	485921902184mm
Ubukhulu bangaphandle (kufaka phakathi ibhokisi lengalo ye-rocker)	485921902184mm
Isisindo somshini	3600ka

Izinkambu Zohlelo Lokusebenza

Imboni ye-Photovoltaic: Ukusikwa kwezingodo ze-silicon ze-monocrystalline kanye ne-polycrystalline ukuze kuthuthukiswe isivuno se-wafer.
Imboni Yezikhombisi-ndlela: Ukusikwa okunembile kwama-wafer e-SiC ne-GaN.
Imboni ye-LED: Ukusika izisekelo ze-sapphire zokukhiqiza ama-chip e-LED.
I-Ceramics Ethuthukisiwe: Ukwakha nokusika i-ceramics esebenza kahle njenge-alumina ne-silicon nitride.
Ingilazi Ebonakalayo: Ukucubungula kahle ingilazi encane kakhulu yamalensi ekhamera namafasitela e-infrared.