Umshini Wokugaya Onezinhlangothi Ezimbili Wokunemba we-SiC Sapphire Si wafer

Incazelo emfushane:

Umshini Wokugaya Onezinhlangothi Embili Wokunemba uyisixazululo sesizukulwane esilandelayo esidizayinelwe ukucutshungulwa okunemba okuphezulu kwazo zombili izindawo ezingaphezulu zocezu lokusebenza ngesikhathi esisodwa. Ngokugaya ubuso obuphezulu nobuphansi ngesikhathi esisodwa, umshini uqinisekisa ukufana okukhethekile (≤0.002 mm) kanye nokuqedwa kwengaphezulu okubushelelezi (Ra ≤0.1 μm). Leli khono lenza Umshini Wokugaya Onezinhlangothi Ezimbili Zokunemba ube ucezu olubalulekile lwesisetshenziswa kuzo zonke izimboni ezifana nezimoto, ukupakishwa kwe-semiconductor, imishini enembayo, okokubona, kanye ne-aerospace.

Thumela i-imeyili kithi

Izici

Umdwebo onemininingwane

Isingeniso Sezisetshenziswa Zokugaya Ezinezinhlangothi Ezimbili

Imishini yokugaya enezinhlangothi ezimbili iyithuluzi lomshini elithuthukisiwe elakhelwe ukucutshungulwa okuvumelanayo kwakho kokubili okungaphezulu kwesiqeshana sokusebenza. Iletha ukucaba okuphakeme nokushelela kwendawo ngokugaya ubuso obungaphezulu nobuphansi kanyekanye. Lobu buchwepheshe bufaneleka kakhulu i-spectrum yezinto ezibanzi, ezimboza izinsimbi (insimbi engagqwali, i-titanium, ingxubevange ye-aluminium), okungezona izinsimbi (i-ceramics yobuchwepheshe, ingilazi ebonakalayo), kanye nama-polymers wobunjiniyela. Ngenxa yesenzo salo sobuso obukabili, isistimu ifinyelela ukufana okuhle kakhulu (≤0.002 mm) kanye nobuhwaqaqe obucoleke kakhulu (Ra ≤0.1 μm), okuyenza ibaluleke kakhulu kubunjiniyela bezimoto, ubuchwepheshe obuncane, ama-precision bearings, i-aerospace, kanye nokukhiqizwa kokubona.

Uma kuqhathaniswa nezigayi zohlangothi olulodwa, le sistimu yobuso obubili ihlinzeka ngokuphuma okuphezulu kanye namaphutha okusetha ancishisiwe, njengoba ukunemba kokubamba kuqinisekiswa inqubo yokumachine ngesikhathi esisodwa. Ngokuhambisana namamojula azenzakalelayo afana nokulayisha/ukukhipha i-robotic, ukulawulwa kwamandla avaliwe, kanye nokuhlolwa kwe-inthanethi kobukhulu, okokusebenza kuhlanganisa ngaphandle komthungo kumafekthri ahlakaniphile nasezindaweni zokukhiqiza ezinkulu.

double_sided_precision_grinding_machine_for_metals_non_metals_ceramics_plastics 1_副本

Umshini Wokugaya Onezinhlangothi Ezimbili_副本

Idatha Yobuchwepheshe — Izinto Zokugaya Ezinezinhlangothi Ezimbili Zokunemba

Into	Ukucaciswa	Into	Ukucaciswa
Usayizi wepuleti lokugaya	φ700 × 50 mm	Ingcindezi ephezulu	1000 kgf
Ubukhulu benkampani yenethiwekhi	φ238 mm	Isivinini sepuleti eliphezulu	≤160 rpm
Inombolo yenkampani yenethiwekhi	6	Ijubane lepuleti eliphansi	≤160 rpm
Ubukhulu bomsebenzi	≤75 mm	Ukujikeleza kwesondo lelanga	≤85 rpm
Ububanzi bomsebenzi	≤φ180 mm	I-anglo yokushwiba	55°
I-cylinder stroke	150 mm	Isilinganiso samandla	18.75 kW
Ukukhiqiza (φ50 mm)	42 ama-pcs	Ikhebula lamandla	3×16+2×10 mm²
Ukukhiqiza (φ100 mm)	12 ama-pcs	Imfuneko yomoya	≥0.4 MPa
Izinyathelo zomshini	2200×2160×2600 mm	Isisindo sengqikithi	6000 kg

Indlela Umshini Osebenza ngayo

1. Ukucutshungulwa Kwamasondo Amabili

Amasondo okugaya amabili aphikiswayo (idayimane noma i-CBN) azungeza ezinhlangothini eziphambene, esebenzisa ingcindezi efanayo kulo lonke ucezu lokusebenza olubanjwe ezithwali zeplanethi. Isenzo esikabili sivumela ukususwa ngokushesha ngokufana okuvelele.

2. Ukuma nokulawula

Izikulufu zebhola eziqondile, ama-servo motors, neziqondiso eziqondile ziqinisekisa ukunemba kokuma okungu-±0.001 mm. I-laser edidiyelwe noma ama-optical gauge ithrekhi ukujiya ngesikhathi sangempela, okuvumela isinxephezelo esizenzakalelayo.

3. Ukupholisa nokuhlunga

Isistimu ye-high-pressure fluid inciphisa ukuhlanekezela okushisayo futhi isuse imfucumfucu kahle. Isipholile sijikelezwa kabusha ngokuhlunga okunezigaba eziningi kazibuthe kanye ne-centrifugal, inwebe impilo yamasondo kanye nokusimamisa ikhwalithi yenqubo.

4. I-Smart Control Platform

Ifakwe i-Siemens/Mitsubishi PLCs kanye ne-HMI yesikrini esithintwayo, isistimu yokulawula ivumela ukugcinwa kwamaresiphi, ukuqapha inqubo yesikhathi sangempela, nokuxilongwa kwamaphutha. Ama-algorithms aguquguqukayo alawula ngobuhlakani ingcindezi, isivinini sokuzungezisa, nezinga lokuphakelayo ngokusekelwe ebulukhunini bezinto ezibonakalayo.

Umshini Wokugaya Onezinhlangothi Ezimbili Wokunemba Okunembayo Izinsimbi Ze-Ceramics Plastics Glass 1

Izicelo Zomshini Wokugaya Onezinhlangothi Ezimbili

Ukukhiqiza Izimoto
Umshini wokuphela kwe-crankshaft, amaringi e-piston, amagiya okudlulisela, ukuzuza ≤0.005 mm parallelism kanye nokuqina kwendawo Ra ≤0.2 μm.

I-Semiconductor & Electronics
Ukucwiliswa kwama-wafers we-silicon ukuze kufakwe i-3D IC ethuthukisiwe; ama-substrates e-ceramic aphansi anokubekezelela kwe-dimensional okungu-±0.001 mm.

Ubunjiniyela bokunemba
Ukucutshungulwa kwezingxenye ze-hydraulic, i-bearing elements, namashimu lapho ukubekezelela ≤0.002 mm kuyadingeka.

Izingxenye ze-Optical
Ukuqedwa kwengilazi yekhava ye-smartphone (Ra ≤0.05 μm), izikhala zelensi yesafire, nama-optical substrates anengcindezi encane yangaphakathi.

Izicelo ze-Aerospace
Ukucutshungulwa kwe-superalloy turbine tenons, i-ceramic insulation components, nezingxenye zesakhiwo ezingasindi ezisetshenziswa kumasathelayithi.

Umshini Wokugaya Onezinhlangothi Ezimbili Wokunemba Okunembayo Izinsimbi Ze-Ceramics Plastics Glass 3

Izinzuzo Eziyinhloko Zomshini Wokugaya Onezinhlangothi Ezimbili Wokunemba

Ukwakhiwa Okuqinile
- Uhlaka lwensimbi olusindayo olunokwelashwa okwehlisa ingcindezi luletha ukudlidliza okuphansi nokuzinza kwesikhathi eside.
- Ama-bearings ebanga elinembile nezikulufu zebhola eziqine kakhulu zithola ukuphindaphinda ngaphakathi0.003 mm.
I-Intelligent User Interface
- Impendulo esheshayo ye-PLC (<1 ms).
- I-HMI yezilimi eziningi isekela ukuphathwa kweresiphi kanye nokubonwa kwenqubo yedijithali.
Iyavumelana nezimo futhi Iyanwebeka
- Ukuhambisana kwe-modular nezingalo zerobhothi kanye nezinhlelo zokuthutha kuvumela ukusebenza okungenamuntu.
- Yamukela amabhondi amasondo ahlukahlukene (i-resin, idayimane, i-CBN) yokucubungula izinsimbi, izitsha zobumba, noma izingxenye eziyinhlanganisela.
Amandla Wokunemba Kakhulu
- Ukulawulwa kokucindezela kwe-loop evaliwe kuyaqinisekisa±1% ukunemba.
- Amathuluzi azinikele avumela ukwenziwa kwezingxenye ezingajwayelekile, njengezimpande ze-turbine nezingxenye zokuvala ngokunemba.

Umshini Wokugaya Onezinhlangothi Ezimbili Wokunemba Okunembayo Izinsimbi Ze-Ceramics Plastics Glass 2

FAQ – Umshini Wokugaya Onezinhlangothi Ezimbili

Q1: Yiziphi izinto ezingenziwa inqubo Yomshini Wokugaya Onezinhlangothi Ezimbili?
I-A1: Umshini Wokugaya Okunezinhlangothi Ezimbili uyakwazi ukuphatha izinhlobonhlobo zezinto zokwakha, okuhlanganisa izinsimbi (insimbi engagqwali, i-titanium, ingxubevange ye-aluminium), izitsha zobumba, amapulasitiki obunjiniyela, nengilazi yokubona. Amasondo okugaya akhethekile (idayimane, i-CBN, noma ibhondi ye-resin) angakhethwa ngokusekelwe ezintweni zokusebenza.

Q2: Liyini izinga lokunemba lomshini Wokugaya Onezinhlangothi Ezimbili?
I-A2: Umshini ufeza ukufana kwe-≤0.002 mm kanye nobukhulu obuphezulu be-Ra ≤0.1 μm. Ukunemba kokuma kugcinwa ngaphakathi kuka-±0.001 mm ngenxa yezikulufu zebhola eziqhutshwa yi-servo kanye nesistimu yokulinganisa esemgqeni.

I-Q3: Ingabe Umshini Wokugaya Okunezinhlangothi Ezimbili uthuthukisa kanjani ukukhiqiza uma uqhathaniswa nezigayi zohlangothi olulodwa?
I-A3: Ngokungafani nemishini yohlangothi olulodwa, Umshini Wokugaya Okunezinhlangothi Ezimbili ugaya ubuso obubili bomsebenzi wokusebenza ngesikhathi esisodwa. Lokhu kunciphisa isikhathi somjikelezo, kunciphisa amaphutha okubamba, futhi kuthuthukisa ngokuphawulekayo ukuphuma—okulungele imigqa yokukhiqiza ngobuningi.

I-Q4: Ingabe Umshini Wokugaya Okunezinhlangothi Ezimbili Ungahlanganiswa nezinhlelo zokukhiqiza ezizenzakalelayo?
A4: Yebo. Umshini uklanywe ngezinketho ezizenzakalelayo ze-modular, njengokulayisha/ukukhipha i-robotic, ukulawula ingcindezi ye-loop evaliwe, nokuhlola ukushuba kwe-in-line, okuwenza uhambisane ngokugcwele nezindawo zefekthri ezihlakaniphile.

Mayelana NATHI

I-XKH igxile ekuthuthukisweni kobuchwepheshe obuphezulu, ukukhiqiza, nokudayiswa kwengilazi ekhethekile yokubona nezinto ezintsha zekristalu. Imikhiqizo yethu isebenza ngogesi obonakalayo, ugesi wabathengi, kanye nezempi. Sinikezela ngezinto ezibonakalayo ze-Sapphire, izembozo zamalensi omakhalekhukhwini, i-Ceramics, i-LT, i-Silicon Carbide SIC, i-Quartz, namawafa ekristalu e-semiconductor. Ngobungcweti abanamakhono nemishini esezingeni eliphezulu, sihamba phambili ekucutshungulweni komkhiqizo okungajwayelekile, sihlose ukuba yibhizinisi elihamba phambili le-optoelectronic materials high-tech.